| Capacity | 100 Liter to Customer requirement |
|---|---|
| Construction | Portable prototype or civil based |
| Support | EPC/Turn key/Water & Sea water/Oil & Gas/Chemical |
| MOC Skid | MS, EN-8, SS304, SS316, SS316L, Duplex & Super Duplex Steel, (Comes with Various Lining RL, FRP, PP, PTFE) |
| Interface | Integrated both automated and semi-automated |
| Design | Process and mechanical and manufacturing |
| Support | Installation up to commissioning to AMC |
Explore cutting-edge water treatment solutions in Singapore for sustainable and efficient purification. Our advanced technologies and innovative approaches address diverse water treatment needs, ensuring high-quality results. Trust in our expertise to provide state-of-the-art solutions that meet and exceed your water treatment requirements.
- ETP Plant
- Dissolved Air Flotation (DAF)
- Clarifier
- Desalination plant
A wastewater treatment plant, also known as an ETP, is a wastewater treatment procedure (WWTP) used to treat wastewater. It is primarily used in sectors like pharmaceuticals, textiles, and chemicals where severe water pollution is a risk. Domestic and industrial wastewater are both treated in wastewater treatment facilities. An ETP plant’s wastewater treatment procedure involves the removal of suspended solids, heavy metals, organic and inorganic contaminants, oils and greases, and other contaminants. Treatment facilities can be classified as chemical, biological, chemical and biological with a combination, or thermal.
Process of ETP :
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Equalization: The purpose of the equalization basin is to equalize raw sewage from the various processing units. The effluent is collected in an existing combined septic tank and pumped to an existing aeration tank, which also acts as a balancing tank. The floating aerator is used to homogenize the wastewater before it is pumped to the neutralization basin for treatment.
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pH CONTROL: The pH of the wastewater should be between 5.5 and 9.0, according to the Bureau of Indian Standards (BIS). The purpose of pH neutralization is to change the pH of the wastewater.
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For wastes that are acidic (low pH): Bases are used to change the pH of a solution.
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For wastes that are alkaline (high pH): Acids are used to change the pH of a solution.
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Coagulation: Coagulation is a technique in which liquid aluminium sulphate is added to untreated water. This causes tiny particles of dirt to stick together after mixing. This accumulation of particles combines to form larger, heavier particles that can be easily removed by settling and filtering.
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Sedimentation: Sedimentation is used to collect and settle solids, which are then transported to drying beds.
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Disinfections: Before the water enters the distribution system, it is disinfected. Chlorine is used to disinfect and decontaminate the water.
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Sludge Drying: In this process, the water moves slowly, causing the heavy particles to settle to the bottom. Sludge is the term for the particles that accumulate at the bottom of a tank.
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Filtration: In filtration, the water is passed through a filter that removes the particles. Filters are constructed of layers of sand and gravel. Backwashing is required to clean these filters on a regular basis.
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DAF systems are made to take out oils and greases (O&G), total suspended solids (TSS), and biochemical oxygen demand (BOD) from a wastewater stream. By injecting air under pressure into a recycle stream of clarified DAF effluent, contaminants are removed using a dissolved air-in-water solution. The incoming wastewater is then combined with the recycle stream in an internal contact chamber, where the dissolved air emerges from the solution as micron-sized bubbles that adhere to the contaminants. A surface skimmer removes this floating bed of material into an internal hopper for further processing after the bubbles and contaminants rise to the surface and form it.
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Clarifiers are tanks designed with a system for continuously removing solids that have been left behind by sedimentation while filtering water. The liquid is typically clarified and thickened by removing the solid particles from it. Sludge and scum are two different terms for the concentrated impurities that are discharged from the tank’s bottom and the floating particles that do the same.
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Desalination is the procedure used to remove the dissolved mineral salts from water. Currently, one of the most popular methods for obtaining fresh water for use in agriculture or human consumption when applied to seawater. Desalination happens naturally as part of the water cycle when seawater evaporates, leaving behind salt and generating clouds that result in rain. Aristotle noted that seawater would evaporate and condense into fresh water, and Da Vinci understood that it was simple to obtain using a still. Seawater desalination was primarily used on ships and submarines over the following centuries to supply the crew with fresh water during lengthy voyages.
FSPL Operation Process Support
Plant operation typically refers to the process of managing and controlling an industrial facility, often involving the production of goods, treatment of materials, or generation of energy. Plant operations encompass a wide range of industries such as manufacturing, power generation, chemical production, water treatment, and more. Key components include:
- Production Processes: The methods and techniques used to transform raw materials into finished products. This includes equipment operation, process control, and maintaining optimal production rates.
- Safety: Ensuring the safety of workers and the environment is a primary concern. Operators must adhere to strict safety regulations, including hazard identification, safety protocols, emergency procedures, and the use of personal protective equipment (PPE).
- Maintenance: Keeping machinery and equipment in good working condition through regular inspections, repairs, and preventive maintenance. Unplanned downtime due to equipment failure can result in significant operational losses.
- Quality Control: Monitoring product quality to meet specified standards. This includes inspecting output, identifying defects, and making adjustments to the process as needed to ensure consistent quality.
- Energy Management: Many plants consume significant amounts of energy, so optimizing energy use is crucial for both cost control and environmental sustainability. This involves monitoring energy consumption and implementing energy-efficient technologies.
- Environmental Compliance: Industrial plants must comply with environmental regulations that govern emissions, waste management, water usage, and pollution control. This often includes monitoring and reducing the environmental footprint of the plant’s operations.
- Supply Chain Management: Ensuring the smooth flow of materials into the plant and finished goods out of the plant. This includes inventory management, scheduling production, and coordinating with suppliers and distributors.
- Automation and Control Systems: Modern plants often rely on advanced automation systems, including programmable logic controllers (PLCs), distributed control systems (DCS), and human-machine interfaces (HMIs) to control processes efficiently and safely.