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Sales@flomek.com 9 Yishun Industrial Street 1, #04-64 North Spring Bizhub, Singapore 768163

Pilot Plant

Pilot plants
Capacity 100 Liter to 1MLD
Construction Portable and constructed
Support Stage 1 to Ultra filtration | Nano filtration
Efficiency Based on the raw water parameters
MOC Skid MS, EN-8, SS304, SS316, SS316L, Duplex & Super Duplex Steel, (Comes with Various Lining RL, FRP, PP, PTFE)
Interface Integrated both automated and semi automated
Design Process and mechanical and manufacturing
Support Installation up to commissioning to AMC

Process:

A pilot plant is a pre-commercial production system that uses new production technology and/or generates small quantities of products based on new technology, mostly for the aim of understanding the new technology. The acquired knowledge is subsequently put to use in the design of large-scale manufacturing systems and commercial goods, as well as in the determination of future research goals and the backing of financial decisions. Gaining public acceptance for innovative technology and challenging governmental laws are some further (non-technical) goals.[1] In that they come in a variety of sizes, but are typically smaller than full-scale production facilities, pilot plants are a relative term. Pilot plants are also often more adaptable because they are designed for learning, which may come at the sacrifice of economy. Some pilot plants are constructed in labs using standard laboratory equipment, whereas others involve significant engineering work, cost millions of dollars, and are built from process equipment, instrumentation, and piping specifically for them.

Application:

  • Municipal Water Purification : Both residential and commercial uses are made of municipal water. In the industrial sector, the use of high-quality water goes far beyond cleaning and cooking. The food and beverage business strives for quality control so that a recipe’s or soda’s flavor is constant across all locations. Due to microbial contamination, chemical residue, salinity, and other factors, both the pharmaceutical and chemical sectors are severely impacted by poor water quality. In order to ensure high-quality water, commercial reverse osmosis systems are extensively used in municipal water purification.

  • Desalination of Seawater : Many populous places get their water exclusively from oceans and seas, which can contain up to 35,000 mg/l of salt. This highly salinized water is also necessary for cruise ships, offshore drilling, maritime transportation, and marine industrial applications. Continuous usage of water with excessive salt concentrations can harm marine equipment and render it unsafe for ingestion. Therefore, high pressure commercial reverse osmosis systems with specialized membranes are installed by the maritime industries to remove the salt content of saltwater. In addition to lowering chemical and bacterial pollution, it aids in desalination.

  • Desalination of Brackish Water : Brackish water is a mixture of fresh and salt water that contains between 1,000 and 15,000 mg/L of dissolved salts. However, the WHO recommends using water with a salinity of less than 500 mg/L for industrial and potable water applications. The desalination of brackish water also uses the reverse osmosis (RO) method.

  • Boiler Feed Water : Hard water can cause industrial boilers to malfunction. Use of hard water at high temperatures can lead to issues including scaling, poor thermal transfer, longer cleaning downtime, and shorter boiler vessel life cycles. As a result, the boiler system should only receive and feed softened water. Reverse osmosis systems are used in the mechanical, chemical, pharmaceutical, and timber and pulp industries to treat and condition water prior to pre-boiling.

  • Wastewater Treatment : Reverse osmosis is one of the methods used in the water purification industry. The penultimate step in the elimination of chemical, microbiological, and dissolved contaminants is typically reverse osmosis. In the wastewater industry, reverse osmosis (RO) systems are used for tertiary water treatment. Similar to this, before being disposed of, industrial wastewater is pre-treated using a reverse osmosis (RO) system. Commercial reverse osmosis systems are used for the treatment of industrial gray water, black water, and other types of water.

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