Chemical Dosing Skid
| Capacity | 100 Liter to Customer requirement |
|---|---|
| Construction | Portable prototype or civil based |
| Support | EPC | Turn key | Water & Sea water | Oil & Gas | Chemical |
| MOC Skid | MS, EN-8, SS304, SS316, SS316L, Duplex & Super Duplex Steel, (Comes with Various Lining RL, FRP, PP, PTFE) |
| Interface | Integrated both automated and semi automated |
| Design | Process I Mechanical I Electrical I Software and Hardware I Hydraulic & Fluid dynamics I Structural & Load |
| Support | Installation & Commissioning upto AMC and operation. |
Discover the best Chemical Dosing Pumps in Singapore for precise and efficient chemical injection and dosing. Our pumps are designed for reliability and accuracy in various industrial applications. Trust in our high-quality Chemical Dosing Pumps to enhance your chemical dosing processes and ensure optimal results.
Process:
A chemical injection skid, also known as a chemical injection package or chemical injection system, is a self-contained unit designed for the accurate and safe injection of chemicals or substances into a process or system. These skids are commonly used in industries such as oil and gas, water treatment, petrochemical and manufacturing, where precise metering and controlled delivery of chemicals are essential. Chemical dosing skids, also known as chemical metering skids or chemical injecting skids, are modular systems that support pumps, pipelines, and valves for applications that call for metered chemicals. These systems are portable and can be created in advance to save down on setup time and expensive piping runs inside the plant. For uses including pH correction, disinfectants, and others, Chicago Plastic Systems constructs dosing pump skids. From simple wall-mount skids to substantial free-standing units, skids can be constructed to carry single, double, or triple pump styles and sizes. Even the design of the best locations for instruments, electronics, and fluid control devices can be assisted by us.
Components of skids:
- Chemical Storage Tanks: These tanks are used to store the chemicals that need to be injected into the process. They are available in different sizes and materials to meet different chemical requirements.
- Pumps : The pumps are responsible for transporting the chemicals from the storage tanks to the injection point. They provide a steady and controlled flow rate of chemicals into the system.
- Valves and control system : Valves control the flow of chemicals, and the entire system is controlled and monitored from a control panel. This provides remote and automated control and increases safety and efficiency.
- Safety features: Chemical injection systems are equipped with safety features such as pressure relief valves, leak detection systems, and emergency shutdown functions to prevent accidents and ensure operator safety.
- Metering and monitoring devices : These devices measure and monitor the flow rate and pressure of the injected chemicals. They provide real-time feedback and data to ensure accurate dosing and system performance.
- Instrumentation : Various sensors and instruments are integrated into the skid to measure parameters such as temperature, pressure, and chemical content, providing valuable information for process control and optimization.
- Piping and hoses: These components connect the chemical storage tanks, pumps, and metering equipment to ensure the smooth flow of chemicals throughout the system.
- Frame and enclosure: The skid is typically mounted on a sturdy frame and housed in a weatherproof or climate-controlled enclosure that protects it from the environment and allows for easy transport and installation.
Advantages & Application:
- Precision and control: Chemical injection systems are designed to deliver chemicals in precise amounts, eliminating the guesswork and human error associated with manual dispensing. This precision ensures consistent results and prevents under- or over-dosing.
- Cost efficiency: Accurate chemical dosing minimizes waste, resulting in cost savings on chemical procurement and disposal. In addition, chemical injection helps extend equipment life by preventing corrosion and scale formation, reducing maintenance and replacement costs.
- Oil and gas industry: In the oil and gas sector, chemical injection plays an important role in enhancing oil recovery from reservoirs. Chemicals such as polymers, surfactants, and alkaline agents are injected into the wellbore to improve oil flow and separate oil from reservoir rock. In addition, chemical injection is used to reduce scale formation and prevent corrosion in pipelines, extending their life and maintaining productivity.
- Water treatment: One of the most important applications of chemical injection is in water treatment plants. Chemicals such as chlorine, ozone, and coagulants are added to disinfect water, remove impurities, and ensure it meets safety and quality standards before distribution. This process is critical to providing clean and safe drinking water to communities and industry alike.
- Pharmaceuticals: In pharmaceutical manufacturing, chemical injection is used to control the precise dosage of active pharmaceutical ingredients (APIs) during drug production. This ensures the consistency and efficacy of drugs and ensures that they are safe and effective for patients.
- Agriculture: In agriculture, chemical injection is used for precise fertilization and pest control. It allows farmers to apply fertilizers, pesticides, and herbicides in precise amounts, reducing environmental impact and maximizing crop yield.
- Industrial processes: Many other industries, such as food and beverage, pulp and paper, and chemical, rely on chemical injection to optimize their processes and control quality.